Ton
A ton is a unit of weight measurement equal to 2,000 pounds, commonly used for ordering bulk construction materials like gravel, asphalt, and concrete.
What is a Ton?
A ton (specifically a "short ton" in the United States) is a unit of weight measurement equal to 2,000 pounds. In construction and landscaping, tons are used to measure and order heavy bulk materials that are sold by weight rather than volume.
Understanding tonnage helps contractors accurately estimate material needs and costs for projects.
Materials Sold by the Ton
Aggregates and Stone
- Crushed stone: Various sizes for bases and drainage
- Gravel: Pea gravel, river rock, decorative stone
- Sand: Concrete sand, mason sand, fill sand
- Limestone: Agricultural lime, construction aggregate
- Recycled concrete: Crushed concrete for base material
Asphalt and Paving
- Hot mix asphalt: Road paving and driveway material
- Cold patch: Pothole repair material
- Millings: Recycled asphalt for base courses
Soil and Organic Materials
- Topsoil: Screened soil for landscaping
- Compost: Organic soil amendment
- Mulch: Wood chips, bark mulch (sometimes sold by ton)
Ton to Volume Conversions
Common Material Weights
Crushed Stone: ~1.5 tons per cubic yard
Sand: ~1.3-1.7 tons per cubic yard
Topsoil: ~1.3 tons per cubic yard
Gravel: ~1.3-1.7 tons per cubic yard
Hot Mix Asphalt: ~2.0-2.2 tons per cubic yard
Conversion Formula
Tons = Cubic Yards × Material Weight per Cubic Yard
Example Calculation
For a driveway base requiring 10 cubic yards of crushed stone:
- 10 cubic yards × 1.5 tons/cubic yard = 15 tons needed
Coverage Calculations
Estimating Coverage Area
Formula: Tons ÷ (Depth in inches ÷ 12) ÷ (Weight per cubic yard) × 27 = Square feet covered
Practical Coverage Examples
1 ton of crushed stone at 2" depth: Covers ~160 square feet
1 ton of sand at 1" depth: Covers ~320 square feet
1 ton of topsoil at 3" depth: Covers ~100 square feet
Ordering Considerations
Minimum Orders
Many suppliers have minimum delivery requirements:
- Small loads: 1-5 ton minimum
- Standard delivery: 5-10 ton minimum
- Full truck loads: 15-25+ tons
Delivery Logistics
Truck Access: Ensure delivery trucks can reach drop location Drop Location: Plan where material will be placed for easy use Timing: Schedule delivery when ready to use material Spreading: Consider equipment needed to move and place material
Pricing Factors
Material Costs
- Basic aggregates: $15-$30 per ton
- Decorative stone: $30-$100+ per ton
- Topsoil/compost: $20-$50 per ton
- Hot mix asphalt: $40-$80 per ton
Additional Costs
- Delivery fees: $50-$200 depending on distance
- Fuel surcharges: Variable based on fuel prices
- Overtime/weekend delivery: Premium charges may apply
Weight vs. Volume Benefits
Why Materials Are Sold by Weight
- Consistent pricing: Weight doesn't vary with moisture or compaction
- Fair measurement: Volume can be difficult to measure accurately in trucks
- Industry standard: Established practice for bulk materials
- Quality control: Weight specifications ensure proper material density
Common Applications
Driveway Construction
- Base layer: Crushed stone (typically 4-6 inches deep)
- Surface layer: Asphalt or additional gravel
- Calculate tons based on driveway area and depth
Landscaping Projects
- Walkway base: Sand or crushed stone
- Garden beds: Topsoil and compost
- Decorative areas: River rock or colored stone
Concrete Work
- Sub-base: Crushed stone under concrete slabs
- Backfill: Sand for pipe bedding and utility work
Estimating Tips
Measure Accurately
- Use precise length, width, and depth measurements
- Account for irregular shapes by breaking into sections
- Consider compaction - loose materials settle 10-15%
Add Extra Material
- Compaction allowance: Add 10-15% for settling
- Waste factor: Add 5-10% for irregular areas and waste
- Future maintenance: Consider ordering extra for repairs
Common Mistakes
Using Volume Instead of Weight: Remember materials are sold by ton, not cubic yard.
Ignoring Compaction: Loose materials compact significantly when installed.
Incorrect Depth: Verify required depth for proper base support.
Poor Access Planning: Ensure delivery trucks can reach the work area safely.
Ready to Put Your Knowledge to Work?
Let Dave help you organize your business like a pro.